New changes in temperature control - Delta dte10t helps plastic extruders realize intelligent temperature control
recently, delta modular temperature controller dte10t, a leading brand of industrial automation, designed a multi-channel temperature control scheme for a plastic extruder user, which is convenient and effective to help users solve the problem of equipment volume. The application of this new product is expected to help the extruder equipment become smaller and more flexible, break through the limitations of application, and trigger changes and upgrades in the industry
with 2. Automatic return: the automatic identification experiment has made great efforts to ensure that PLC, human-machine interface and other products are constantly applied to plastic extruders. The concept of intelligent control and centralized control has begun to be accepted by the majority of users. The traditional temperature control scheme can not meet the upgrading needs of plastic machine equipment. Delta dte10t has rich functions and is very humanized. Its dual PID control, standard 485 communication, small size and modular installation in the cabinet can not only meet the needs of users for multi-channel temperature control, but also save a lot of installation space, killing many birds with one stone, which is very suitable for the needs of users in the plastic industry
first of all, DTE meets the needs of centralized control of users in structure. With the trend of miniaturization and modularization of automation equipment, the requirements for temperature control naturally tend to be dexterous, convenient, and modular integration. DTE's various designs perfectly conform to this trend, which can successfully enter the field of plastic extruders
secondly, in terms of temperature control mode, the dual PID mode improves the temperature control effect. The thermostat provides two sets of outputs, one for heating and the other for cooling. When extruding materials, the extruder generates a lot of heat due to friction, which is the main cause of temperature overshoot. Define the sub1 output port of dte10t as the cooling output control, and use double PID calculation. When the temperature does not overshoot the set value, the thermostat can start the cooling fan in advance to avoid excessive temperature or instability. The double PID control also adds a non action area, that is, in a specific temperature range, there is neither heat supplement nor cooling action, out1 and out2 have no output, and the heat balance is completely maintained by the self heating, external heat dissipation and heat loss of material flow of the system. Each channel of DTE is isolated from each other, and the parameter settings do not affect each other. Each channel can set parameters such as immovable zone separately. This dual PID control mode can ensure the stability of the control temperature when the two groups of outputs operate alternately or jointly, which greatly improves the temperature control effect of the extruder
third, DTE parameter setting can be completed by using special PC software. Parameters such as fixed area need to be analyzed and set in combination with the actual working conditions on site, which is very convenient. Plastic extruders can generally be set between 0 and 2, and PID parameters can be automatically completed with the help of at. Although the cooling hardware architecture is the same as the alarm mode, the output of the cooling fan is obtained by PID calculation. Compared with the two digit alarm cooling mode, it can more accurately ensure the rationality of the cooling output and effectively suppress the phenomenon of temperature overshoot, which can be described as a step up in the temperature control mode
in addition, as a multi-channel temperature control product, dte10t single machine can provide 8-channel temperature control channels, which meets the needs of the extruder for multi-channel temperature control channels. It also provides a standard Modbus communication protocol to communicate with PLC and man-machine, which is suitable for applications in various industries
figure: appearance drawing of delta DTE thermostat
about Delta
delta group, founded in 1971, is a leading manufacturer of power management and heat dissipation solutions, and occupies a world-class important position in many product fields. In the face of increasingly serious climate change issues, the market demand of delta India LLDPE, which upholds environmental protection, energy conservation and love the earth, will increase to more than 3million tons; After 10 years, the business mission is to use the core technology of power electronics, integrate global resources and innovative research and development, and deeply cultivate three business areas, including power supply and components, energy management and intelligent green life. At the same time, delta actively develops its brand and continues to provide efficient and reliable energy-saving solutions
delta group operates all over the world. There will be the following three major trends in aerospace composites in Chinese Mainland, Taiwan, the United States, Thailand, Japan, Singapore, Mexico and the future: India, Brazil and Europe have R & D centers and production bases. In recent years, Delta has successively won a number of international honors and affirmation. Since 2011, Delta has been selected into the DJSI world index of the Dow Jones Sustainability Index for four consecutive years, with five scores ranking first in the global electronic equipment industry; In 2014, delta ranked among the DJSI emerging markets
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about Zhongda Diantong
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integrate Delta's strength and expand the market in Chinese Mainland. Founded in Shanghai in 1992, Zhongda Diantong has maintained an average annual growth rate of 32.9% since its inception, providing industrial users with efficient and reliable power, video, automation and energy management solutions. It ranks first in the market share of communication power supply and is also a leading manufacturer of video display and control and industrial automation solutions
Zhongda Diantong integrates the excellent power electronics and control technology of its parent company delta group, continues to introduce products with leading performance at home and abroad, and puts forward complete solutions according to the process needs of all walks of life under the in-depth understanding of the operating environment of users in Chinese Mainland, so as to create competitive advantages for users. Adhering to the business mission of environmental protection, energy conservation and love the earth, it has become a strategic partner of China Mobile in green action, and has successively launched a number of new applications in energy conservation, emission reduction and building energy conservation technologies
in order to meet the needs of users for uninterrupted operation, Zhongda Diantong has set up 48 branches, 73 technical service points and 12 maintenance points across the country. Relying on a well-trained technical service team, Zhongda provides users with personalized and comprehensive pre-sales and in-sales services and the most reliable after-sales guarantee
after 20 years of intensive cultivation, with the efforts of more than 1500 employees, the turnover of Zhongda Diantong in 2013 exceeded 3.2 billion yuan. In the future, Zhongda will continue to innovate and create a smarter and more environmentally friendly future through close cooperation with users
Zhongda Diantong is a reliable industrial partner
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